電解拋光工藝流程
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電解拋光是以被地工件為陽極,不溶性金屈為陰極,兩極同時浸入到電解槽中,通以直流電而產(chǎn)生有選擇性的陽極溶解,工件表面逐漸整平,從而達(dá)到工件增大表面光亮度的效果。
1、電流規(guī)格100A/200A/300A/500A/1000A/15004/2000/3000,/50004/7500A電壓12伏或者15伏。也可以根據(jù)用戶實際情況定制。
2、主機(jī)采用高頻整流,含有時間、電流、電壓、溫控、播擺設(shè)定及數(shù)字顯示,含有過熱及短路保護(hù)裝置。
3、本設(shè)備采用流水線設(shè)計方式,非常便于實際操作,大大提高生產(chǎn)效率。
4、設(shè)備配置酸洗槽、電解槽、清洗槽、鈍化槽、消洗槽
5、曹體采用防腐12mm PP材料制作,符合環(huán)保要求。
6、提供全方位的技術(shù)服務(wù),包括設(shè)備的調(diào)試及電解拋光技術(shù)培訓(xùn)。
適用材質(zhì)范圍:
1、不銹鋼(包括馬氏休、奧氏體及鐵素休)
2、鋁及其合金
3、銅及其合金
4、鋼鐵件
一般組合包括:
整流機(jī)+拋光槽+陽極棒+陰極棒+陰極鉛板+兩級銅線+石英加熱器+拋光液+電解掛具(添加時間控制儀+溫控儀) 。
組裝流程:1、兩級電線:
1,整流機(jī)500A以上電線為4跳,分AB兩種顏色, A顏色電線接整流機(jī)正極和拋光槽陽極棒(中間). B顏色電線接整流機(jī)負(fù)極和拋光槽陰極棒(兩邊)
2、陰極鉛板:鉛板應(yīng)掛在陰極棒上 (兩邊)注意卡緊整齊。
3、石英加熱器:放在曹體頭上角的兩
石英加熱器電壓: 220: 2KW和3kw.
石英加熱器必須保證拋光液到位的情況下才可以加熱使用,溫度40-70。
Be careful:
1. Wave removing and degreasing refers to: if there are oil stains, rust evolution and other impurities on the stainless steel surface, it is recommended to thoroughly clean the surface with energy stainless steel cleaning agent, and then conduct electrolysis based polishing. Otherwise, the oil stain on the stainless steel surface will not only affect the surface after electrolytic fingering, but also affect the service life of stainless steel. Therefore, this process is necessary
2. Electrolysis refers to light: before the electrolysis of stainless steel parts, it is necessary to heat the stainless steel electrolysis hot light liquid heating car by 50-75 degrees, and stir the electrolysis 1 light liquid temperature well evenly to ensure that the sugar liquid temperature is the same, check and clamp it, the workpiece shall not have obvious varicella before the bath, and the current and voltage can be adjusted at any time according to the actual needs of the site and operation,
3. Soak and wash: This is the most easily neglected link after electrolysis. After the electro-luminescence, it is necessary to use flowing water to wash the surface of stainless steel pin first, and then use clean water to soak the stainless steel parts for three minutes, so as to fully recognize the electrolysis, and the light is removed and washed, so that you have about water left on the stainless steel parts of the car, resulting in only or fake bottom marks
4. Bake in the package; there is no special requirement, which can be determined according to the actual situation.
